Plastic Extrusion Machinery - Raffia Tape Stretching Line | Extrusion Coating Lamination Plant
Thursday, May 22, 2014
Monday, February 17, 2014
How Food and Cosmetic Industry Benefits from Full Width Laminated Reel by Slitter Rewinder Machinery?
Wrapping Material in Rolls for Bulk Labeling Requirement
Wrapping materials like labels, flexible films, etc
remain the prominent component for packaging process. Most of the
industries that have higher productivity rate depend on larger amount
of material hence; wrapping ingredients produced in slit and rolls
stays the profitable option other than conventional labeling process.
Machines for Producing Lamination Films in Roll
Slitter Rewinder Machine
is an innovative device suitable to produce large quantity of flexible
packaging materials and lamination lines in rolls. The materials
applied to rolling are then applied in different industries for onward
packing or further sent to produce different packaging requirements
like making pouches, shrink sleeves, etc.
Key Functionality of Slitter Rewinder Machine
The raw materials for labeling and other packaging
requirements are brought in large rolls and these materials are then
converted to flexible wrapping material in terms of applying the same
into slit and rewind process to obtain in rolls with respect to the
specific industrial requirement.
Slitter Rewinder Device and its Benefits for Food Industry
Food industry remains the top most of all
industries as far as packaging requisites are concerned. Slitter
rewinder remain an economic and useful option to manufacture flexible
films and laminated wrapping materials to pack different kinds of
products starting from processed food, to dairy products, beverages,
ready mix fruit juice powder, snacks, bakery items, etc.
How Multiple Laminated Packaging Sheets are produced in Bulk with Slitter device?
Slitter and rewinder machine can easily covert
printed or laminated packaging materials into multiple reels of
desired packaging design. The requirement of width and length of the
packaging material are adjusted in the slit thus it becomes easily
possible to produce rolls of packaging materials over requested length
and width. This method stays very effective to handle different
packaging requirements in food industry.
Full Width Laminated Reel and its Benefits in Cosmetic Industry
Cosmetic industry has plenty of packaging
requirements and the material used for packing also varies in
accordance with the compatibility of the product with the wrapping
material. Lamination reels of different widths made from Slitter
rewinder machine is considered an effective choice for tackling cosmetic
products in different consistencies such as power, lotion, cream,
fluid, semi solid, etc.
Tips to buy Slitter Rewinder
It is better to buy a machine that can handle a
variety of products and sizes. Flexibility of the mechanism in slitter
rewinder is more important and it can be judged by the compatibility
of the converter in the machine. If the convertor is flexible to
accept different materials for slitting and rolling it can be depended
for profitable productivity. Ocean Extrusions is one of the reputed
companies that manufactures and exports slitter rewinder and BOPP
slitter plant and many more packaging friendly equipment at
competitive cost.
Benefits of investing in Slitter Rewinder Machine from Ocean Extrusions
The material gets rolled straight with no issues of
uneven edges found. Buying a slitter rewinder machine that can wind
good and even rolls is more important for unmatched productivity. This
feature will help to obtain better satisfaction from the customers
and Ocean Extrusions offers slitter with all these features.
BOPP Tape Production and Slitter
Producing Bioxially oriented polypropelene film
with acrylic based adhesive in different colors. BOPP slitter plant
will stay economic, effective and profitable investment. With this
machine it is able to produce BOPP rolls of various dimensions as per
customer requirement. Get more details visit at http://www.oceanextrusions.com/product.html
Conclusion
Slitter and rewinder machine is an important
invention in packaging industry. Ocean Extrusions is the right place
to find suitable slitter.
This article has been taken from Source - http://blog.oceanextrusions.com/how-food-and-cosmetic-industry-benefits-from-full-width-laminated-reel-by-slitter-rewinder-machinery/
This article has been taken from Source - http://blog.oceanextrusions.com/how-food-and-cosmetic-industry-benefits-from-full-width-laminated-reel-by-slitter-rewinder-machinery/
How to Manage Bulk Production of Woven Sack Lamination?
Inception of Woven Sack Lamination
Sack material has been in usage for packing
different products and it is found to cost effective, strong and
preferred for transit purpose. However, with the inception of laminated
woven sack material, many industries enjoyed the benefits of packing
with this product.
What is Woven sack lamination line?
Lamination line is the coating added inside the
sack bag to add more protective features to the sack. This lining
material is made of different ingredients such as high density poly
ethylene, poly propane, etc and these lining ingredients are chosen
based on the industrial requirements.
How Woven Sack line offers perfect lining for packaging?
Woven sack liner provides protection to the
products from external influence such as climatic changes, dust, etc.
It is also preferred for avoiding leakage and it is quite difficult to
easily steal products packed inside liner woven sacks.
Benefits of using Woven Sack with Lamination
Lamination woven sacks are found to be a cost
effective packaging solution. For industries that process sugar, salt,
fertilizers, rice, etc, they can manage bulk packaging requirement by
investing in woven sack lamination machine.
Industries that Apply Laminated Woven Sack Material
Woven sacks found widespread usage in packing rice,
salt, sugar, fertilizers, etc. Finding a suitable machine that can
produce woven sack lamination with respect to the production and
packaging requirement will stay an economic option as it is easy to
produce different sizes of woven sack lamination bags with respect to
the industrial demand.
Know about Machine that makes bulk production of Woven Sack Lamination
Woven sack lamination machines are designed
specifically to add the liner inside the preformed sack. This machine
offers economic option in producing protective packaging material and
it saves more time in production as well.
Woven Sack Lamination Plant and its Bulk Production Benefits
Lamination plant is certainly a cost effective and
fruitful option for producing and supplying woven sacks with liner to
different industries. It is also possible to produce liner with sacks
of different sizes, thickness by using suitable protective materials.
Where to get cost effective machinery for Woven Sack Lamination Line Machine?
Ocean Extrusions is a pioneer in manufacturing and
exporting plastic extrusion machine for different industries. We
supply woven sack lamination line and woven sack lamination plant with
pp box strapping line or HDPE box strapping line as per the industrial
requirement and at competitive price.
Lamination Plant and its advantages
With Lamination plant it becomes quite convenient
to produce coating thin layer from different ingredients like HDPE or
PP. These lining materials are further applied on sacks made of paper,
cotton cloth, woven fabric, etc
Advantages of Liner made from Woven Sack Lamination plant
The application of lining material differs widely
as per the compatibility of the product with the packaging material.
Hence, single layer to multi layer lamination line are produced as
increase in thickness can be depended for higher level of protective
features. Further more information about if you want to know about
bulk production of woven sack lamination, visit at http://www.oceanextrusions.com/contact-us.html
Conclusion
Lamination liner makes the packaging safe and
protective and lamination machines will be the right choice of
machinery. Ocean Extrusions offers wide range of liner machines and
consumers can choose the liner ingredient and lamination plant for bulk
packaging requirement.
This article has been taken from Source - http://blog.oceanextrusions.com/how-to-manage-bulk-production-of-woven-sack-lamination/
This article has been taken from Source - http://blog.oceanextrusions.com/how-to-manage-bulk-production-of-woven-sack-lamination/
Wednesday, February 12, 2014
Do you know that the Resistance Property of Blown Films gets enhanced when processed for Multi-Layer Form?
Popularity of Blown Film in Packaging Industry
Plastic remains an important ingredient in
packaging sector. Comparing the resistance and protection properties,
blending plastic and flexible materials with polymers gives out
excellent heat and moisture resistant properties.
Significance of Extrusion in making Blown Films
Extrusion is the process of blending polymers with
plastic which is then turned to molten condition and send through a
extruder to obtain film bubbles of the desired diameter. This
extrusion technology stays very advantageous as it increase the barrier
property of the packaging films.
Ingredients added in Blown Film Manufacturing
Blown film is made by blending plastic with polymers
which is then transformed into polyolefin plastics, polyethylene, etc.
The blend enhances the flexibility of the filming material thus
variety of blown films is made in accordance with the packaging
requirement of respective industries.
Properties of Blown Film
Blown films are flexible for shaping and a variety
of polymers such as LDPE, HDPE, PE, etc can be treated to obtain blown
films. This product has several beneficial properties such as high
tensile strength, hear and moisture resistance texture, etc.
Resistant Property
Blown films applied in food industry is selected
based on is resistance property. The blown film in general stays tough
to react with heat and damp condition and the inclusion of polymers
make it flame and UV resistance, antibacterial and antifungal
resistant as well.
Enhancing Layering in Blown Film Manufacturing
The thickness of blown films can be enhanced with
the help of extrusion technology. The production rate of two layered,
three layered and multilayered blown film requires different time span
in order to obtain the required thickness and it is done by applying
co-extrusion technology.
Industrial applications of Mono Layer Blown Film line
Blown film is also applied as film line in
packaging as lining gives additional strength to the outer material
and keeps the product safe from external atmospheric influence. Mono
layer blown film line acts as a lamination for jute bags, aluminum
foils, woven sacks, etc
Two layer and three layer Blown Films and its resistance capabilities
Double or two layer blown film line
is little thicker than single layer blown film and it stays very useful
in packaging industries that produces shopping bags, liners for jute
bags, lamination films as well as biodegradable films.
Application benefits of Multilayered Blown Film
Multilayer blown films are many times thicker and
tougher than mono layer blown films. It is widely applied for its
puncture resistance and dart impact strength properties. Some of the
industries that benefit from multi-layer blown films lines are
beverages, edible oil, instant tea, and many liquid products.
PPTQ Blown Film Machine
PPTQ blown film machine is applied to obtain high
quality of tough blown films that can be used to obtain complete
moisture resistance and sealing properties. Food industry finds a
great percentage of application of PPTQ blown film line.
Conclusion
Blown film and blown film line manufacturers like
Ocean Extrusions offer high quality machinery to produce wide range of
blown films that are then used for packaging industry. These machines
can produce different types of blown films without any compromise
made in its resistance properties.
This article has been taken from Source - http://blog.oceanextrusions.com/resistance-property-of-blown-films-gets-enhanced-when-processed-for-multi-layer-form/
This article has been taken from Source - http://blog.oceanextrusions.com/resistance-property-of-blown-films-gets-enhanced-when-processed-for-multi-layer-form/
Friday, January 24, 2014
Enhance Production Efficiency and Get Returns Using the Paper Lamination Machine
Every business or company seeking to increase their profits must
use paper lamination machine. These machines are developed
professionally and fabricated using high grade basic material. Latest
technology is incorporate to meets industry and market demands.
Machine is designed to meet client demand such as greetings cards,
poster, folding boxes among others. These machines offer uniqueness
features such as easy mode operation, lower power consumption, cheap
to maintain and durability. They are available in various designs as
per client needs. Laminating product is a great option that an
organization can achieve efficiency and maximize profit. Through this
machine product are protected from wear and tear. The machine can be
large stationed or small movable machine.
Mechanism of Operation of Paper Lamination Machine and Technical specifications.
A paper laminating machine has the following technical specifications;
- Extended Feeding Table that enhance fast and lower work amount due to it sufficient frontage.
- Variable Speed DC motor with panel.
- Wrinkle Free Lamination of Film.
- Machine is also fitting for strip lamination
- Hard Chrome Rollers.
- With all complete Standard Accessories.
First the laminated machine is loaded with laminating film, the
machine give direction on every step to be followed while inserting
the roll of film. Power the paper laminating machine on so as it can
warm up. It has a lights signal that directs when the machine is on
and when the machine is ready to laminate. Prepare the paper or the
item to be laminated by trimming and cutting it to desired sizes. This
enables the client to get quality product depending on design they
need.
Special Benefits of Using Paper Lamination.
- It has well Extended Feeding Table that enhances fast and lower work intensity while laminating.
- It offers a high quality laminate as its finished products have a smooth edges and high greatness.
- The whole structure of machine is compact, with attractive form and high working efficiency.
- Preserver items from tear and wear for a long time.
- Face and bottom paper are adjustable and hence make it easy to laminate.
Role of Paper Lamination in Packaging Industry
Paper laminating machine is an effective machine bodily used in
packing industry. It’s suitable for medium and small focused
manufactures. The machine firmly sticks paper without rumple and is of
high quality. Their advance technological feature enhances high
precision, international standards, and sensible layout in packaging.
Laminated packages are able to stay for a longer period without an
organization occurring extra cost. They are durable and enable the
packaging industries to maximize profit.
Advantages of Paper Lamination over Other Systems
- It is easy to maintain compared to other laminating machines.
- The machine has advance design with latest technology to meet all client demands.
- The machine is affordable.
- It is easy to operate compared to other laminating machine.
- They are durable.
- Paper laminating machine have lower power utilization.
Further more information about Paper Lamination in Packaging Industry, visit –http://www.oceanextrusions.com/contact-us.html
Conclusion
The paper laminating machines are professionally fabricated with
high grade basic materials. Latest expertise is integrated to meets
industry and market demands. Lamination is preserves items for a long
time for example bulletin boards, posters, licenses among many others.
The machine has the following features; Extended Feeding Table,
Variable Speed DC motor with panel, Wrinkle Free Lamination of Film,
and Hard Chrome Rollers. Its special benefit includes durability, easy
mode operation and lower energy consumption among many others.
This article has been written & posted by Mr. Mrunal Ramanuj.
Wednesday, September 25, 2013
Plastic Extrusions – Overcoming The Rest Of The Business
Plastic Extrusions in Industry
This is the process of converting raw material
plastic often called resin into various forms of finished products. The
plastic extrusion process is usually done in high volume and is a
continuous process which depending on the targeted end product ,can
produce products such as plastic pipes, plastic rails, polythene sheets,
plastic insulation material and even plastic containers. This process
takes place without changing the inherent properties of the plastic
material. The plastic extrusion process has become very important in
today’s manufacturing as well as environmental management because it has
enabled the substitution of expensive metallic products with plastics
such as tanks, and also enabled the recycling of plastics thereby
reducing plastic accumulation in the environment.
Process Related to Plastic Extrusion
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Sourcing of raw material. Raw material for the plastic extrusion process is supplied in the form of resins called pellets which are made up of polycarbonate material. These pellets could be derived from unused plastic material or from recycled plastic. In the process of manufacture of resin pellets, additives may be added to improve their color and even their structural qualities.
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The extrusion process. It involves feeding the pellets or resins by gravity to a hoper and into the extruder. This is where additives are added. Due to the conical shape of the hoper the material is directed to the other end by gravity where it meets the rotating screw. This directs the beads forward into a heated barrel. The barrel has three heating stages to allow gradual heating of the beads to up to 200 degrees to a set temperature depending on the material being manufactured. Gradual heating also avoids altering the structure of the polymer being used in production. The plastic in molten state passes through a screen removing impurities, to a breaker plate which converts the rotating motion of particles to longitudinal motion. From this stage the particles enter what is called a die and this is where the shape or the design of the final product is obtained from. Any shape can be obtained and it is important to maintain a continuous profile. The final stage now is cooling which involves pulling the unfinished product through a cold water bath.
Tolerances in plastic extrusion
This is the range given or that should be observed during the plastic extrusion
process. This includes the length, width and even the thickness of the
final product required. There is great variability in the tolerances
of the extrusion processes especially due materials used, the cooling
rate and extrusion process used. Faster cooling materials have
stricter tolerances. The challenge of tolerances can be overcome
through more sophisticated calibration and minimizing the pockets of
the final product (slower cooling in pockets).The effectiveness of the
cooling process directly affects the tolerance.
Forms of plastic extrusions
The plastic extrusion process comes in various forms
such as the dies extrusion whereby the final product take the shape of
a mould or die; Sizing products whereby the final product takes the
shape of the bands situated after the die; sheet extrusion where by
cooling is done by passing the product through cooling wheels to
achieve sheets of plastic and tubes extrusion whereby when resin is at
the die point, it is forced through tubes to give tube forms on
cooling. Polythene bags are also made through this procedure. For More
Information Visit - http://www.oceanextrusions.com/profile.html
Plastic extrusion processes are a great innovation in today’s economy
as the use of plastics is increasing day by day. This is more so
because plastics are replacing even metal and wood in industry. This article has been written & posted by Mr. Mrunal Ramanuj.
Tuesday, August 13, 2013
Different Forms of Plastic Extrusion Machinery used for Blown Film Production
Plastic Extrusion Machinery for Blown Film Production
Plastic extrusion is a process whereby plastics are
melted and joined to form a continuous profile. The extrusion machinery
produces pipes, window frames, weather stripping, plastic films and
wire insulation among others. In the plastic extrusion process raw
thermoplastic material is fed into the extruder’s barrel through the
mounted hopper.
This process is in a way similar to the plastic injection molding in terms of extrusion technology. The material that is fed into the barrel moves by gravity and reaches the rotating screw which forces the plastics into the barrel which has been heated to the required temperature. The plastic beads are the melted by the barrel in a gradual manner under controlled temperature. Plastic, which is molten gets out of the plastic extruder screw and goes through a screen pack which eliminates contaminants, and into the plastic extruder die which produces the final results. After these the end product is cooled using a water bath. Plastic extruders are mostly used in preparing recycled plastic wastes and materials after they are cleaned, sorted and chopped into resin beads.
This process is in a way similar to the plastic injection molding in terms of extrusion technology. The material that is fed into the barrel moves by gravity and reaches the rotating screw which forces the plastics into the barrel which has been heated to the required temperature. The plastic beads are the melted by the barrel in a gradual manner under controlled temperature. Plastic, which is molten gets out of the plastic extruder screw and goes through a screen pack which eliminates contaminants, and into the plastic extruder die which produces the final results. After these the end product is cooled using a water bath. Plastic extruders are mostly used in preparing recycled plastic wastes and materials after they are cleaned, sorted and chopped into resin beads.
The Blow Film Extrusion
The blow film line is mostly applicable for general
plastics and can give various ranges of or forms of film extrusions.
The blow film line is designed in an upright or horizontal manner to
cater for upward, downward and horizontal extrusion. Blow film extrusion
can be used to make single large films, two smaller films or even
tubes that can be transformed into bags.
The blow film extrusion process is made of four main stages: the polymer in form of pellets are melted together forming a viscous fluid which is continuous. In the molten state the material is forced through an annular die. Injection of air is done midway the die causing the melted extrusion to form a bubble which is uniform in thickness. This is followed by pulling upwards the bubble from the die and the film cooled from inside to give the bubble uniform diameter. The bubble is then passed through a roller in the blow film line and gets flattened making two flat films. The multilayer blow film line is suitable for food packaging and industrial products, and agricultural and technical applications.
The blow film extrusion process is made of four main stages: the polymer in form of pellets are melted together forming a viscous fluid which is continuous. In the molten state the material is forced through an annular die. Injection of air is done midway the die causing the melted extrusion to form a bubble which is uniform in thickness. This is followed by pulling upwards the bubble from the die and the film cooled from inside to give the bubble uniform diameter. The bubble is then passed through a roller in the blow film line and gets flattened making two flat films. The multilayer blow film line is suitable for food packaging and industrial products, and agricultural and technical applications.
The Future Market for Blown Film Extrusion Machine
There has been a constant growth in the manufacture
of high quality plastic extrusion machines with new designs been
proposed especially for the flexible packaging industries. Market demand
for plastic extrusion machinery is consistently on the increase
meaning that in the future it is expected that plastic extrusion
machines will be made with more sophisticated features including
incorporation of more layers in composite plastics. To Know more about
Plastic Extrusion Machinery, visit – http://www.oceanextrusions.com/
The multilayered structures provide more value and growth in the industry. Marketing demands in the recent past has been increasing especially in the food processing and packaging industry. Future markets will embrace more of the possible nine layered blow films which will produce even more properties such as flavor and aroma preservation, sunlight resistance, excellent barrier effect and good sealing properties. Increased extrusion machinery layers are composed an organized and complex blown film plant which must be maintained frequently.
This article has been taken from Source: - http://blog.oceanextrusions.com/different-forms-of-plastic-extrusion-machinery-used-for-blown-film-production/
The multilayered structures provide more value and growth in the industry. Marketing demands in the recent past has been increasing especially in the food processing and packaging industry. Future markets will embrace more of the possible nine layered blow films which will produce even more properties such as flavor and aroma preservation, sunlight resistance, excellent barrier effect and good sealing properties. Increased extrusion machinery layers are composed an organized and complex blown film plant which must be maintained frequently.
This article has been taken from Source: - http://blog.oceanextrusions.com/different-forms-of-plastic-extrusion-machinery-used-for-blown-film-production/
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